Bhargab Engineering Works Tea Blending System

• Blending various grades of black tea to achieve consistent flavour profiles.
• Preparing large batches of tea for packaging lines in tea processing factories.
• Integrating into existing tea production lines for automated blending and transfer.
• Processing other dry, granular food products requiring thorough mixing and contaminant removal.

Typical capacity

For this class of equipment, blending capacities typically range from 500 kg to several tonnes per hour, depending on drum size and material flow.

Power supply

Units of this type commonly require a 3-phase industrial power supply, typically 400V, 50Hz, with varying amperage based on motor sizes for conveyors, elevators, and the blending drum.

Footprint

A complete system, including conveyors, sieves, blender, and silos, typically requires a significant industrial floor space, often spanning multiple levels due to bucket elevators.

Material contact parts

Components in contact with tea are typically constructed from food-grade stainless steel (e.g., SS304 or SS316) to ensure hygiene and prevent contamination.

Contaminant removal

Systems commonly feature double-pass sieves for particle sizing and magnets/metal detectors for ferrous and non-ferrous contaminant removal.

Blending method

Tea blending drums typically employ a rotary action with internal baffles to ensure homogeneous mixing of different tea grades.

Automation level

This type of system commonly integrates automated conveying, blending, and discharge, often controlled via a central PLC.

• What types of tea can this system blend?

  While specified for black teas, systems of this design are generally suitable for blending various dry, granular tea types, provided the material characteristics are compatible with the conveying and blending mechanisms.

• How is contamination removed?

• What are the typical maintenance requirements?

• Can this system be integrated into an existing production line?

• What safety features are commonly included?

Beverage blending systems are regarded as reliable workhorses in the drinks industry. Buyers typically value consistent blend quality, ease of cleaning, and robust construction. When purchasing used equipment, industry practice suggests inspecting seals, motor condition, and calibration accuracy. Common strengths include durability, reasonable maintenance requirements, and flexibility across product types. Stainless steel components are generally preferred for longevity and hygiene compliance.

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