AM2C Mechanical Bone Separator

• Recovery of residual meat from bones after primary butchering in poultry, pork, and beef processing.
• Production of mechanically deboned meat (MDM) for use in processed meat products such as sausages, burgers, and pâtés.
• Separation of soft tissues from bones in fish processing.
• Extraction of meat from carcasses and trimmings to maximise yield and reduce waste.

Typical capacity

For this class of equipment, throughput can typically range from 500 kg/h to 2,000 kg/h, depending on the raw material and desired output quality.

Power supply

Units of this type commonly require a 3-phase electrical supply, typically 400V, 50Hz, with power consumption varying based on motor size, often between 15 kW and 37 kW.

Separation principle

Mechanical bone separators commonly utilise a low-pressure system, often involving a perforated drum and a screw conveyor, to gently separate meat from bone.

Suitable feed material

Typically processes pre-crushed bones, frames, or carcasses with residual meat, often requiring a pre-breaker for larger pieces.

Output quality

The bone content in the MDM is typically very low, often below 0.5%, with particle size controlled by the screen perforation.

Materials of construction

Components in contact with food are commonly manufactured from stainless steel (e.g., AISI 304 or 316) to meet hygiene standards.

Footprint

For a model of this size, the footprint typically requires an area of approximately 2.5m x 1.5m, plus space for maintenance and material handling.

• What is the primary benefit of using a mechanical bone separator?

  The primary benefit is the significant increase in meat yield from bones and carcasses, converting what would otherwise be waste into a valuable product for further processing.

• How does a mechanical bone separator differ from a deboning machine?

• What kind of maintenance is typically required for this equipment?

• Is the output from this machine considered 'mechanically deboned meat' (MDM)?

• What are the typical applications for the MDM produced by this machine?

Deboning machines are valued for improving processing efficiency and reducing labour costs in meat and poultry operations. Buyers typically prioritise machines with robust construction, reliable cutting mechanisms, and ease of cleaning for food safety compliance. When purchasing used equipment, inspectors should examine blade condition, motor performance, and overall structural integrity. Industry sentiment favours models with straightforward maintenance requirements and good spare parts availability. Consistent performance and durability make these machines a worthwhile investment for facilities seeking to streamline production workflows.

Visão geral para este tipo de máquina