Carsoe - Tray Denester

Applications & Use Cases

• Automating the separation and dispensing of trays onto a conveyor for further processing or filling.
• Integrating into production lines for ready meals, bakery products, and fresh produce packaging.
• Handling various tray materials, including plastic, foil, and pulp, for food packaging.
• Streamlining packaging operations in high-volume food processing environments.
• Reducing manual labour and increasing throughput in tray-based packaging lines.

Typical Specifications

Typical capacity

For this class of equipment, throughput can typically range from 30 to 100 trays per minute, depending on tray size and line integration.

Power supply

Commonly requires a standard industrial electrical supply, typically 230V or 400V, 3-phase, with a pneumatic air supply (e.g., 6-8 bar).

Tray compatibility

Units of this type are typically designed to handle a specific range of tray sizes and shapes; tooling changes may be required for different tray types.

Construction material

Often constructed from stainless steel (e.g., 304 or 316 grade) for hygiene and durability in food processing environments.

Footprint

The footprint for a denester can typically vary, but compact designs are common for integration into existing lines, often around 1-2 metres in length.

Control system

Typically features a PLC-based control system with a user-friendly HMI for operational adjustments and fault diagnosis.

Frequently Asked Questions

• What types of trays can this denester handle?

  Tray denesters are typically configured for specific tray materials and dimensions. Buyers should confirm compatibility with their exact tray specifications with the seller.

• Is this unit suitable for washdown environments?

• What maintenance is typically required for a tray denester?

• Can this denester be integrated into an existing packaging line?

• What spare parts are commonly needed for a unit of this type?