Carsoe - Tray Denester

Applications & Use Cases

• Used in food processing lines to automatically separate and dispense trays onto a conveyor.
• Commonly found in bakeries for denesting pastry trays or ready meal production for meal trays.
• Applicable in facilities packaging fresh produce, meat, or fish into pre-formed trays.
• Utilised in high-volume operations requiring consistent and rapid tray presentation for filling or sealing.

Typical Specifications

Typical capacity

Typically ranges from 30 to 120 trays per minute, depending on tray size and denester configuration.

Power supply

Commonly requires a 3-phase electrical supply, typically 400V, 50Hz, with a control voltage of 24V DC.

Tray compatibility

Designed for specific tray sizes and materials (e.g., plastic, foil, pulp). Buyers should verify compatibility with their tray stock.

Footprint

For this class of equipment, a typical footprint might be around 1.5m to 2.5m in length and 0.8m to 1.2m in width, excluding conveyor extensions.

Construction material

Units are commonly constructed from stainless steel (e.g., 304 or 316 grade) for hygiene and durability in food environments.

Control system

Typically features a PLC-based control system with a HMI for operational adjustments and fault diagnostics.

Frequently Asked Questions

• What types of trays can a denester handle?

  Tray denesters are typically configured for specific tray types, including plastic, foil, or pulp trays. It is crucial to confirm the unit's compatibility with your exact tray dimensions and material.

• Is this unit suitable for washdown environments?

• What maintenance is typically required for a tray denester?

• Can a denester be integrated into an existing production line?

• What safety features are commonly found on these machines?