/images/stories/virtuemart/product/DG00083.jpg - Pallet exchangers

• Facilitating the transfer of goods from one pallet type to another, such as wooden to plastic or vice versa.
• Enabling the exchange of damaged pallets for sound ones without disturbing the load.
• Allowing for internal pallet systems to be separated from external transport pallets for hygiene or security reasons.
• Optimising warehouse space by consolidating loads onto different pallet sizes or types.
• Assisting in the preparation of goods for automated storage and retrieval systems (AS/RS) that require specific pallet types.

Typical capacity

Units for this class of equipment commonly handle palletised loads weighing from 500 kg to 2000 kg, though some heavy-duty models can exceed this.

Power supply

Most industrial pallet exchangers typically operate on a 3-phase electrical supply, commonly 400V, 50Hz in the UK and EU.

Pallet types handled

This equipment is generally designed to accommodate standard Euro pallets (1200x800mm), UK standard pallets (1200x1000mm), and sometimes half pallets or custom sizes, depending on the specific model.

Throughput

Throughput rates vary significantly but typically range from 10 to 60 pallet exchanges per hour, influenced by the load type and automation level.

Footprint

The footprint for a pallet exchanger can vary, but typically requires a floor area of at least 3m x 3m, with additional space for access and loading/unloading.

Operation type

Pallet exchangers are available in various configurations, including manual, semi-automatic, and fully automatic systems, each offering different levels of operator involvement.

• What types of loads can a pallet exchanger handle?

  Pallet exchangers are designed to handle a wide range of stable, palletised loads, including boxes, sacks, drums, and other packaged goods. The stability of the load is crucial for safe operation.

• Is specialist training required to operate a pallet exchanger?

• What maintenance is typically involved with a used pallet exchanger?

• Can a pallet exchanger handle different pallet materials?

• What are the common safety features on a pallet exchanger?

Buyers typically value conveyor systems for their reliability and longevity when well-maintained. Key considerations when purchasing used units include belt condition, motor functionality, frame integrity, and available spare parts. Industry sentiment emphasises the importance of verifying operational history and cleanliness standards, particularly for food handling applications. Common strengths include robust construction, relatively straightforward maintenance requirements, and cost savings versus new equipment. Reputable manufacturers' models tend to hold their value well and integrate readily into existing production lines.

General overview for this equipment type