Product category: Tumblers & Massagers
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BHS/2P/1200/B/G Reactor Drum Handling SystemThis Reactor Drum Handling System was designed to raise, tilt, lower and rotate a large Plasma Reactor Drum with a Safe Working Load of 1200 Kgs in a safe and efficient manner. It was a double column lift design with a special purpose lift carriage to accept the drum being loaded from a bespoke transportation trolley. The main frame of the Reactor Drum Handling System was manufactured from Grade 304 stainless steel and the lift carriage was mild steel with a powder coated finish. The machine was a welded construction throughout and was designed to be bolted to the floor without the need for a pit. Due to the overall size of the structure (3480mm Long x 2600mm Wide x 4000mm High), it was made in sections for transportation. The lifting was accomplished via chains driven by a motor gearbox mounted at the top of the one column with a crossover shaft to the other column. The rotation movements are completed using a heavy duty electrical actuators and the safety locks are also via electrical actuators. Safety Guard to BS EN 14120:2015 Safety of Machinery GuardsThis Reactor Drum Handling System was supplied complete with a safety guard to meet the guidelines of BS EN 14120:2015 Safety of Machinery Guards. The safety guard is constructed from 40 x 40 x 3mm stainless steel box section and 2.0mm stainless steel sheet. The safety guard encloses the Ractor Drum Handling System to a height of 2500mm on all sides with a pair of hinged doors through which the machine can be loaded and unloaded. Each door is electrically interlocked to prevent the machine being operated with a door open and in addition, the doors are mechanically locked closed whilst the machine is running. Each door may only be opened when the lifting carriage is at a safe position and locked in place or at the ‘at rest’ position. Reactor Drum Handling System Electrical ControlThis Reactor Drum Handling System was fitted with an IP65 Control Panel mounted on the Safety Guard at a convenient position to give good maintenance access under the Provision and Use of Work Equipment Regulation 1998 (PUWER). The control panel incorporates all of the controls to raise and lower the Reactor Drum and to rotate the Reactor Drum. It also included all the safety devices associated with the locking pins and guard door interlocks. Dual Upper and Lower end of travel limit switches were positioned to prevent inadvertent adjustment or damage but were easily adjustable by trained personnel for fine adjustment on site. All machine movements are on a ‘hold to run’ principle through the complete Reactor Drum unloading process using the Control Panel HMI. Reactor Drum Handling System Safe Access SystemThis Safe Access System was fitted to the Reactor Drum Handling System during manufacture to allow safe access to the inside of the safety guard at the lower level for access, cleaning and maintenance. The Safe Access System operated as follows:-
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Description
Reactor Drum Handling System
Model No.
BHS/2P/1200/B/G
Capacity
1200 Kgs
Lid Removal Lift Height
250mm
Lid Removal Rotate Angle
-20 Degrees
Discharge Lift Height
1600mm
Discharge Rotate Angle
+45 Degrees
Overall Height
4000mm
Machine Handing
Left Hand
Maximum Headroom
6000mm
Base Arrangement
Bolted to the Door
Control Circuit
24Vac
Electrical Rating
IP65
Lower Limit Switches
Telemecanique
Intermediate Limit Switches
Telemecanique
Upper Limit Switches
Telemecanique
Rotation Control
Rotary Position Sensor
Motor Detail
3.0kW, 415V, 3 PHASE, 50 CYCLE c/w BRAKE
Gearbox Detail
SEW Eurodrive
Lift Chain
1" Duplex
Tensile Strength
12000 Kgs, 6000 Kgs
Tension Chain
1" Simplex
Lift Speed
6.4 Meters/Minute