Taylor Made - 2 Lane Denester

Applications & Use Cases

• Automated separation and dispensing of trays or containers onto a conveyor.
• Integration into production lines for ready meals, bakery products, or fresh produce packaging.
• High-speed handling of various packaging formats, including plastic, foil, or pulp trays.
• Use in food processing facilities requiring efficient primary packaging automation.

Typical Specifications

Typical capacity

Units of this class commonly operate at speeds of 40-80 trays per minute per lane, depending on tray size and material.

Power supply

Typically requires a 3-phase electrical supply, commonly 400V, 50Hz, with pneumatic air supply for denesting mechanisms.

Construction material

As stated, this unit is all stainless steel, which is standard for food-grade machinery to ensure hygiene and corrosion resistance.

Footprint

For a 2-lane denester, the footprint typically ranges from 1.5m to 2.5m in length, and 0.8m to 1.2m in width, excluding infeed/outfeed conveyors.

Tray compatibility

Units of this type are often adjustable to accommodate a range of tray sizes and shapes, though specific tooling may be required for optimal performance.

Control system

Commonly features a PLC-based control system with a user-friendly HMI for operational adjustments and fault diagnosis.

Frequently Asked Questions

• What types of trays can this denester handle?

  Denesters are typically designed to handle stackable trays made from various materials such as plastic, aluminium foil, or pulp. Compatibility with specific tray dimensions and materials should be confirmed with the seller.

• Is this unit suitable for washdown environments?

• What maintenance is typically required for a denester?

• Can this denester be integrated into an existing production line?

• Are spare parts readily available for a denester of this type?