Cochran - Steam Boiler

Applications & Use Cases

• Providing steam for sterilisation and pasteurisation processes in dairies and beverage plants.
• Supplying heat for cooking kettles, ovens, and other thermal processing equipment in food manufacturing.
• Generating steam for cleaning-in-place (CIP) systems and general sanitation within food processing facilities.
• Used in bakeries for proofing and baking, and in confectionery for sugar boiling and syrup production.

Typical Specifications

Typical heat output

For this class of industrial steam boiler, heat outputs commonly range from 500 kW to over 5,000 kW, with units like the Borderer often found in the 1,000 kW to 2,000 kW range.

Fuel type

While this unit is gas-fired, Borderer boilers are typically available in gas, oil, or dual-fuel configurations to suit site energy availability.

Maximum allowable temperature

Units of this type commonly operate with maximum allowable temperatures between 170°C and 200°C, corresponding to saturated steam pressures.

Operating pressure

Steam boilers for industrial use typically generate steam at pressures ranging from 7 barg to 15 barg, depending on process requirements.

Footprint

For a boiler of this heat output, a typical footprint might be around 3-5 metres in length, 2-3 metres in width, and 2.5-3.5 metres in height, excluding ancillary equipment.

Water treatment requirements

All industrial steam boilers require comprehensive feedwater treatment to prevent scale and corrosion, typically involving softening, deaeration, and chemical dosing.

Frequently Asked Questions

• What are the common maintenance requirements for a used steam boiler?

  Regular maintenance includes daily blowdowns, periodic water treatment checks, annual inspections by a competent person, and scheduled servicing of burners, pumps, and controls. Tube cleaning and refractory checks are also important.

• What certifications or inspections are required for operating a steam boiler in the UK?

• Can this boiler be converted to run on a different fuel?

• What ancillary equipment is typically needed with a steam boiler?

• What is the expected lifespan of a well-maintained used steam boiler?