Taylor Made - Twin Lane Denester

Applications & Use Cases

• Separating and dispensing trays or containers onto a conveyor line in food production.
• Automating the presentation of packaging for products such as ready meals, baked goods, or fresh produce.
• Integrating into high-speed packaging lines to improve efficiency and reduce manual labour.
• Handling various tray materials including plastic, foil, and pulp, depending on the specific unit's design.

Typical Specifications

Typical capacity

Typically, units of this class can handle several hundred to over a thousand trays per minute, depending on tray size and line speed.

Power supply

Commonly requires a 3-phase electrical supply, typically 400V, 50Hz, with specific amperage requirements varying by model.

Construction material

For food processing applications, units are predominantly constructed from food-grade stainless steel for hygiene and durability.

Denesting mechanism

Often employs vacuum cups or mechanical grippers for precise separation and placement of trays.

Tray size range

Typically adjustable to accommodate a range of tray dimensions; buyers should confirm specific unit capabilities with the seller.

Footprint

For a twin-lane unit, the footprint can vary, but typically requires a linear space of 1.5m to 3m in length, plus access for maintenance.

Control system

Commonly features a PLC-based control system with a HMI for operational adjustments and fault diagnostics.

Frequently Asked Questions

• What types of trays can a twin lane denester handle?

  A twin lane denester is typically designed to handle a variety of pre-formed trays made from materials such as plastic, aluminium foil, or pulp. Compatibility depends on the specific tooling and denesting mechanism of the unit.

• Is this unit suitable for different tray sizes?

• What maintenance is typically required for a denester?

• Can this denester be integrated into an existing packaging line?

• What are the benefits of a twin lane denester over a single lane unit?