Jordan MK1 High shear mixing plant

Applications & Use Cases

• Emulsification and homogenisation of sauces, dressings, and spreads.
• Dispersion of powders into liquids for consistent product formulation.
• Production of dairy alternatives and other viscous food products.
• Blending of ingredients requiring intense shear for fine particle size reduction.

Typical Specifications

Typical capacity

High shear mixing plants of this class commonly feature vessel capacities ranging from 50 to 200 litres, with the listed unit being 100 litres.

Power supply

Units of this type typically operate on a 3-phase industrial electrical supply, commonly 400V, 50Hz, with motor power for the high shear mixer often around 4kW.

Construction material

For food processing applications, stainless steel (e.g., 304 or 316 grade) is standard for all product contact parts to ensure hygiene and corrosion resistance.

Temperature control

Steam-jacketed vessels are commonly found on units of this type, allowing for heating or cooling during the mixing process.

Outfeed pump type

Lobe pumps are frequently used for viscous product transfer due to their gentle handling and suitability for high-viscosity liquids, often with variable speed control.

Mobility

Many smaller to medium-sized high shear mixing plants are designed to be mobile, mounted on castors for flexibility within a production facility.

Control system

Variable speed control for both the high shear mixer and the outfeed pump is a common feature, allowing for process optimisation.

Frequently Asked Questions

• What is high shear mixing used for?

  High shear mixing is primarily used to create fine dispersions, emulsions, and homogenised products by rapidly breaking down particles or immiscible liquids through intense mechanical forces.

• Can this unit handle both thick and thin liquids?

• What maintenance is typically required for a high shear mixer?

• Is a steam-jacketed vessel essential for all applications?

• What are the benefits of a variable speed mixer and pump?